sanmai blades), soft iron forged together (known as san mai blades), with the steel forming the blade's edge and the iron forming the blade's body and spine. Honyaki and kasumi knives can be forged out of either ao-ko or shiro-ko steel. Based on their kirenaga (duration of sharpness) and hardness, however they are more difficult to use and maintain. Additionally, there are high-grade quality kasumi knives called hongasumi and layered-steel kasumi called Damascus that have longer kirenaga.
Originally, all Japanese kitchen knives were made from the same carbon steel as katana. More expensive san mai knives have a similar quality, containing an inner core of hard and brittle carbon steel, with a thick layer of soft and more ductile steel sandwiched around the core so that the hard steel is exposed only at the cutting edge. Nowadays stainless steel is often used for Japanese kitchen knives, and san mai laminated blade construction is used in more expensive blades to add corrosion resistance while maintaining strength and durability.
Japanese cutlery production
Much high-quality Japanese cutlery originates from Sakai, the capital of samurai sword manufacturing since the 1300s. After the Meiji restoration, the carrying of swords by the samurai class was banned as part of an attempt to modernise Japan. Though demand for military swords remained and some swordsmiths still produced traditional samurai swords as art, the majority of swordsmiths refocused their skill to cutlery production.
The production of knives in Sakai started in the 16th century, when tobacco was introduced to Japan by the Portuguese, and Sakai started to make knives for cutting tobacco. The Sakai knives industry received a major boost from the Tokugawa shogunate (1603–1868), which granted Sakai a special seal of approval and enhanced its reputation for quality (and according to some references a monopoly).
During the Edo period (1603–1867) (or more precisely the Genroku era (1688–1704)) the first deba bocho were manufactured, soon followed by a wide range of other styles. Making kitchen knives and related products is still a major industry in Sakai, using a combination of modern machinery and traditional hand tools to make stain-resistant carbon steel blades.
Seki, Gifu is today considered the home of modern Japanese kitchen cutlery, where state-of-the-art manufacturing and technology has updated ancient forging skills to produce a world-class series of stainless and laminated steel kitchen knives famed throughout the world. The major cutlery making companies are based in Seki, and they produce the highest quality kitchen knives in the traditional Japanese style and the western style, like the gyuto and the santoku.
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